Fiero charging/alternator problem (in UK)

drfiero308

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Hi
Newbie here.
Just hoping someone can advise.
I bought a nice fiero 308GTB replica last week. It had a dead battery but jump started fine. The battery clearly was dead as a new one was required and simply connected the new battery in parallel to allow me to drive the car home (which it did fine for about 250 miles). Cabin volt gauge indicated between 12 and 14 volts - needle periodically flickered between these two displayed values.
I changed the battery over the weekend - which is a bit of a fiddle given the poor access. Car fired up fine but volt gauge showed 10v or so and, when driving around clearly was falling gradually. A multimeter across the battery terminals indicated no charge being received from the alternator.
In a fiero, the positive battery point has a feed to a nearby connector block, from which the main red cable links to the alternator. There is a fusible link in this cabling.
I poked around this connector block area and noted that a PO had cut the fusible wiring in the alternator cabling and then crudely wound the wires together and covered it in tape for some reason. I thought my poking around might have disturbed this connection and that this would explain why i had no charge to the battery. I reconnected this with a short 27amp length of cable and then reattached the battery.
Immediately, there were lots of sparks and the newly installed spliced cable simply melted.
Clearly I had a short that was earthing the battery directly through this cabling.

Reading around the topic as I can tell, then I could have failed diodes in the alternator allowing a direct connection to earth?
But just a bit confused as to why this happened now when before the battery install, even with the dodgy connection i found, the car was charging and running reasonably OK? Just a coincidence of problems?

Anyone have any experience of this problem or similar please?
Thanks
ian
 
havent really heard of the term "27 amp cable" and google returns lots of UK sites. Not sure if the link below helps but it seems you should have used a wire 4 gauge sizes smaller than what the link is connected to not sure if this is the same as the "27 amp cable" or perhaps the "27 amp cable" is too small to hold the load.

http://www.fiero.nl/forum/Forum2/HTML/129954.html
 
Thanks for reply.
The 27 amp cable was i think too small and i have some correct fusible wire coming , size 14 awg which is recommended by ogres fiero cave for the 3 mm square red cable that connects the battery to the alternator.
Just concerned that simply the alternator is providing a direct ground connection...there were lots of sparks on connecting the negative battery terminal .....?
Ian
 
did you try removing the plug with the two wires from the alternator to see if you still get sparks? There is a image in this link of the two wires on the top of the alternator.

http://spacecoastfieros.com/tech/440-4T60/
______________________________
 
Fixed.
I have two bad repairs in the alternator cabling, shorting it.
Sorted that and fitted new alternator.
Ian
 
glad to hear you got it fixed.
 
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