03 pontiac sunfire air conditioning door (by passenger side feet) clicking, except...

Davessunfire

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So I have this 2003 Sunfire. It's new to me, at 120,000 miles, but my sister drove this car for the past 6 years.

Anyway, it has this issue with the air conditioning door, said the mechanic. The clicking persists from when the power is on until it is off and the car runs fine. He also said it needs to be replaced, but with all my years playing with Legos, I'm sure there's another way.

If you can think of anything remedial or pertinent id be most obliged.

Thanks
 
not sure how else you think you can fix it if the mechanic told you it needs a new blend door actuator
 
Actuator replacement video

Here's a YouTube video that shows you how to replace the Air Door Actuator. Don't know why you would want to waste time jury-rigging something when the fix is so simple.

http://youtu.be/uuMGDnRbt70
 
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