High compression 230psi - low vacume- Sunfire 2.2L DOHC 2005

tdereggi

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Boyds, MD
2005 Sunfire 2.2L DOHC Ecotec

Did compression check on all cylinders. All were the same.
was 210 psi after 4 puffs, and upto 230 with 6 or 7 puffs.
I'm concerned that that is too high.
I was under the assumption that these cars typically had Max PSI of 180.

Is 210-230 psi compression OK / safe?
Is it normal to be so high?

Is this an indicator that engine and head is in great shape or have a serious problem. (low compression or difference in compression are usually signs of failures)

What would cause compression to be high?
Could timing chain slipping a tooth cause this?
Could clogged exaust cause this?

Also, car has vacume problem. Measured at the intake manifold test port, the vacume is between 0 and 8 inHG, with test needle jumping back and forth between values very quickly.

typically jumping needle would indicate valve leak problems or intake gasket leaks. But haven't seen a vacume that low, while engine has such good consistent compression.

engine sounds noisy, sorta pingy like low in oil, but has OIL.
(have not checked fuel pressure yet)

Only ODBC code is P0300 multiple misfire.

Ive already replaced ignition coil, ign module, boots, spark plug.
Verified Fuel pressure of 55 psi at idle. (higher than normal for at idle, but because no vacume to fuel reg port located on tube outside of throttle body)

Fuel injectors are all operating (but didn't remove to measure flow).

note: after 1 day of operation, the new plugs have a ton of sute buildup on the ends. the old plugs, that were in for many years, had some ware but were surprisingly clean. So something changed recently.

has 130,000 miles on it.
 
thanks for feedback.

The new plugs are AutoLite Iridium XP5263, gapped to .042.
I believe they should be appropriate upgrade to the stock platnum spec plugs, and looked identical size.

Good point, that I should verify my new pressure gauge's accuracy. will do.

I decided to go ahead and replace all intake manifold gaskets, which seemed easy enough, to verify or rule out whether it had leak causing the low vacume problems, vs valves or timing. Unfortunately, I accidentally broke the lower left (driver side) vacume port connector off :-( So had to order a replacement manifold. I will resume troubleshooting when part arrives Friday.
 
fixed

I Fixed the problem. It was timing. I installed new timing chain kit w/guides and tensioner, and balance shaft guide/tensioner. and set timing. Replaced oil pump while at it, since its right there attached to the inside of the engine front cover. After repair, intake vacume stayed at consistent 20 hg at idle, like supposed to. Purred like a kitten.

A couple notes... To check timing, I removed the valve cover, set top dead center for cylinder 1 compression cycle, and verified the camshaft lobe positions. (a youtube video showed proper lobe position). (aligning chain marks to sprockets only works during installation, cause they dont line up anymore after engine rotates). Lobes were close but appeared just a little bit off, as if one of the sprockets skipped 1 or 2 chain links. intake lobe should have been around 5oclock and looked more like 6 oclock. Chain also felt a little loose. I believe initial cause was bad timing chain tensioner. Also the balance shaft tensioner had worse wear. To set TDC, you will need a mirror, to be able to see alignment mark on engine cover and crank pulley. Also, the crank has three spokes, at TDC one of them points up at 12 oclock. On mine, it was sprocket with two lines, like a sideway equal sign. On full rotation take it to TDC exhaust, Second full rotation takes it back to TDC compression. Also to replace the right stationary timing chain guide, it requires removing an engine mount to access a bolt. Mine didn't show any ware, so I didn't replace it, and saved time by not needing to remove engine mount, simplifying the job. I do recommend replacing all other guides, just cause its easy and inexpensive to.

Regarding compression... Ive concluded the high compression is normal.
______________________________
 
thanks for the update and glad to hear you got it fixed
 
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